High-Precision Silicon Nitride Ceramic Special-Shaped Trapezoidal Structural Component (with Positioning Boss)

Product Introduction

This product is manufactured using gas-phase sintered silicon nitride ceramic, presenting a dark gray metallic luster surface. The product adopts an innovative irregular trapezoidal structure, featuring a positioning boss with precision circular holes at the top and four symmetrically distributed mounting holes on both sides of the bottom. The overall structure has been optimized through finite element analysis, achieving lightweight design while ensuring structural strength. All hole positions are processed with high precision, with positional tolerances controlled within ±0.01mm.

Core Advantages

• Exceptional Structural Stability: Compressive strength ≥2200MPa, flexural strength ≥750MPa

• Excellent Thermal Management Performance: Thermal conductivity 30-35W/(m·K), coefficient of thermal expansion 3.3×10⁻⁶/°C

• Superior Wear Life: Vickers hardness ≥1500, wear rate <1×10⁻⁷mm³/N·m

• Outstanding Environmental Adaptability: Resistant to acid and alkali corrosion (except hydrofluoric acid), oxidation resistance temperature up to 1400°C

• Precise Dimensional Control: Key dimensional machining accuracy up to IT5 grade, surface roughness Ra≤0.1μm

Primary Applications

• Aerospace: Engine hot-end component brackets, navigation system mounting bases

• Semiconductor Equipment: Precision guides for lithography machines, connecting parts for vacuum manipulators

• Automotive Industry: Turbocharger bearing seats, fuel cell bipolar plates

• Precision Instruments: High-precision measurement platform bases, optical system adjustment frames

• Industrial Automation: Robot end-effectors, high-speed spindle support components

Specifications Table

Manufacturing Process

Nanoscale powder pretreatment → Mold design and manufacturing → Dry pressing → Isostatic pressing enhancement → Gas pressure sintering → CNC precision machining → Laser measurement verification → Non-destructive testing → Ultra-clean cleaning packaging → Quality traceability marking

Usage Instructions

1. Use specialized positioning fixtures during installation to ensure accurate alignment of all mounting holes

2. High-temperature alloy materials are recommended for fastening bolts, with preload not exceeding 25N·m

3. Reserve 0.15-0.25mm thermal expansion gap under high-temperature working conditions

4. Avoid contact with hydrofluoric acid; recommended use temperature in strong alkaline environments ≤150°C

5. Regularly inspect surface condition; non-destructive testing recommended every 500 hours

After-Sales Service

• 18-month extended quality assurance

• Complimentary installation guidance and technical training

• Support for full product lifecycle traceability

• Customized structural optimization solutions

• 24-hour emergency technical support service

FAQ

Q: What is the maximum processing size for this special-shaped structural component?
A: Currently, the maximum processable size is 300×200×150mm, with custom sizes available for special requirements

Q: What is the service life under high-temperature vibration environments?
A: Under conditions of 1200°C and 0.5mm amplitude, the service life exceeds 5000 hours

Q: Are surface modification treatments available?
A: Special treatments such as surface coating and polishing can be provided to meet specific working condition requirements

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.