Zirconia Ceramic Multi-functional Industrial Components: Excellent Solutions for Three Major Fields

Product Introduction

Zirconia ceramic multi-functional industrial components are high-performance industrial elements made from yttria-stabilized zirconia (Y-TZP) material, covering key parts such as insulating supports, precision bases, and high-temperature pipeline fittings. Manufactured through advanced powder metallurgy and precision machining technology, these products exhibit exceptional comprehensive performance, making them an ideal choice for high-end equipment in mechanical, electronic, and chemical fields.

Main Applications

• Electronics Field: High-voltage insulating supports, circuit board support bases, semiconductor equipment insulating parts

• Mechanical Field: Precision instrument bases, measurement platform supports, automation equipment structural components

• Chemical Field: Corrosion-resistant pipeline fittings, reactor linings, pump and valve sealing components

• Special Applications: High-temperature furnace accessories, vacuum system components, medical equipment insulating parts

Core Advantages

• Excellent Insulation Performance: Volume resistivity >10¹⁴ Ω·cm, dielectric strength ≥15 kV/mm

• Ultra-High Mechanical Strength: Flexural strength ≥900 MPa, compressive strength ≥2000 MPa

• Exceptional High-Temperature Resistance: Maximum operating temperature 1500℃, excellent thermal stability

• Outstanding Corrosion Resistance: Resistant to acid and alkali corrosion, suitable for harsh chemical environments

• Low Thermal Conductivity: 2-3 W/(m·K), providing good thermal insulation performance

• Non-Magnetic: Suitable for strong magnetic field environments

Specification Parameter Table

Process Flow

Raw material selection → Formula optimization → Spray granulation → Isostatic pressing → Pre-sintering → CNC machining → High-temperature sintering → Precision grinding → Non-destructive testing → Cleaning and packaging

Usage Instructions

1. Clean contact surfaces before installation to ensure they are free of oil stains and impurities

2. Use specialized tools for installation to avoid mechanical impact and stress concentration

3. Control the temperature change rate when used in high-temperature environments

4. Regularly inspect corrosion conditions when used in chemical environments

5. Regularly check usage status and establish maintenance records

After-Sales Service

• 24-month quality warranty

• Professional technical team support

• 48-hour rapid response

• Free technical consultation

FAQ

Q: What are the advantages of zirconia ceramics compared to alumina ceramics?
A: They offer higher strength and toughness, better wear resistance, but at a relatively higher cost.

Q: What is the maximum processable size?
A: The maximum size for standard products is 300×300 mm, with customization available for special requirements.

Q: Is corrosion resistance customization supported?
A: Yes, material formulas can be adjusted according to specific corrosion environments.

Q: How to ensure installation accuracy?
A: It is recommended to use specialized fixtures and strictly control the installation process.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.